Dai roll roughening shot gap ai jak a composition hte market jai lang ai lam.
Dai zawn re ai n-gun hpe jat ya ai n-gun ja ai jak ni hte n bung ai sha, n-gun n-gun hpe jat wa hkra galaw ai n-gun hpe madung tawn ai, n-gun n-gun hpe n-gun jaw ai jak ni a madung yaw shada lam gaw, roll ntsa hta hkang lu ai hte maren sha re ai microstructure hpe galaw na matu rai nga ai.
I. Core Functions hte yaw shada lam ni
Dai majaw,
Ntsa lam n-gun (Ra) : Roll ni a ntsa e, langai sha re ai, langai sha re ai hku garan ginhka ai micro{0}}rough profile hpe galaw u.
Control peak density (PPI) : unit area langai hta pru hkawm ai peak ni a jahpan hpe hkang zing na, dai gaw n-gang plate hpe hpaw ai shaloi sau hpe shinggyin tawn na hte coating adhesion a matu ahkyak ai.
Ntsa lam atsam ni hpe grau kaja hkra galaw na: Hpang jahtum na yaw shada ai lam gaw, shinggrup da ai magri n-gang ni (madung hku nna n-gun n rawng ai n-gang ni) hta kaja dik ai ntsa lam atsam ni nga ai hpe kam na matu re, dai hta lawm ai:
Hkrang n-gun hpe jat ya ai hte nsam langai sha re ai hpe grau jat shangun ai (mawdaw shinggan na panel ni hte nta kata na jak ni a matu).
Stamping forming galaw ai shaloi, sau hte anti-scratch arung arai ( sau hpe shinggyin tawn da ai bungli) hpe grau kaja hkra galaw u.
Metallic luster hpe yeng seng kau nna, matte (sh) satin hpe lu la na (tsap tsaw ai wa{0}}end nta na arung arai ni hte elevator panel ni a matu).
Hpang na lam ni a ngang grin ai lam hpe grau kaja hkra galaw u, dai gaw deep drawing hte stretching.
Ndai zawn re ai n-gun n rawng ai roller hte shinggrup da ai steel plate hpe "roughed plate" (sh) "pitted plate" ngu shamying ma ai, shi a ntsa gaw ndai microscopic hka htung ni hpe "n kaja ai sumla hkrung" bai gram lajang ai lam rai nga ai.
Ii. Roll Roughening Shot Blasting Machine hpe hkrak hkrak matut mahkai ai lam
Dai ni na aten na hkum hkrang n-gun rawng ai roller hpe n-gun ja ai hku gap ai jak gaw, grai sawng ai ladat langai rai nga ai. Dai roller ntsa na n-gun ja ai tsi lajang ai arung arai ni hta lawu na daw kaba ni lawm ai:
1. Hkum hkrang hkrang hpe madung tawn ai
Shot blasting chamber: N-gun kaba ai n-gang ni hte galaw da ai, n-gang n-gang ni hte ka-up da ai, n-gang n-gang (sh) chromium alloy guard plates ni hte ka-up da ai, gap sat ai lam hpe hkap la lu na matu hte, gap sat ai lam hte nsen n pru hkra makawp maga na matu lang ai.
Gate: Hka htung ni hpe htaw nna jahkrat na matu lang ai hydraulic (sh) wan n-gun hte galaw ai chyinghka kaba langai mi, kaja ai hku pat da ai hpe hkam la lu na matu.
2. Bungli masat masa (Core)
Shot blasting machine hpawng hpaw ai: jak rung a myit masin. Dai hta law malawng gaw tsaw ai{1}}} performance kabai ai ni law law lawm ai.
Impeller: Dai ntsa e guide vans ni hpe bang da ai tsaw ai{0}}}}speed double disc langai mi.
Shot garan ai leng: shot hka lwi ai hpe hkang nna, impeller de hkrak hkra lam madun ya ai.
Directional sleeve: Projectile a n-gun n-gun hpe hkrak hkra hkang lu ai, dai gaw langai sha re ai n-gun n-gun hpe lu la na matu ahkyak ai daw langai rai nga ai.
Shot: Ga law malawng gaw, steel wire hpe gap na matu lang ai. Shi a kaba ai, ngang kang ai hte hkrang bung ai lam ni gaw, n-gun ja ai akyu a hkam kaja lam hpe hkrak hkra machyi shangun ai (roughness Ra and peak density PPI). Masha law law hpe masat da ai lam ni hta S0.7mm, S0.8mm, etc.
3. Roll hpe gun hpai ai ladat
Headstock/tailstock: Roll ni hpe hkrak hkrak shinggrup nna galai shai na matu, hkrak tup ai spindle hte ejector pin mechanism.
Drive system: Servo motor (sh) AC galai shai ai n-gun ni hpe hkap la nna, n-gun ni hpe langai sha zawn shinggrup lu na matu hte (ra ai aten) axial shamu shamawt ai lam (C-axis) hpe lu la na matu hkap la ai. Rotation a lawan ai hte shamu shamawt ai lawan ai lam hpe hkrak hkrak gram lajang mai ai, dai gaw roller ntsa na n-gun yawng a langai sha re ai hpe hkam la lu na matu re.
4. Projectile circulation galaw ai ladat
Screw conveyor: shot gap ai nta a lawu kaw nga ai, dai gaw lang da ai shot hte ga nhpu kaji langai mi hpe shinggyin la nna, htawt sit ya ai.
Elevator: Vertical bucket elevator, shot mixture hpe jak a ntsa de sharawt dat ai.
Separator: Grai ahkyak ai daw langai mi. Nbung hpe lata ai garan ginhka ai lam hpe law malawng hkap la ai, dai gaw n hkrat sum ai hte bai lang mai ai pellets ni hpe ga npu na powder hte oxide scale dust hte garan ginhka ai. Dai majaw, n-gun atsam hte n-gun n rawng ai lam hpe hkam la lu na matu, qualified shot sha shang lu ai.
Hopper hte flow control valve: San seng ai shot hpe tawn da nna, n-gun n-gun (sh) wan n-gun n-gun n-gun n-gun ni hku nna, kabai bang ai wa langai hpra de shang wa ai shot hpe hkrak hkrak hkang lu na re.
5. Dust hpe shaw kau ai ladat
Dust mahkawng da ai pipeline: shot gap ai nta hte nhprang arai ni hpe shinggyin la ai wa hpe matut mahkai ya ai.
Dust mahkawng da ai: Ga law malawng, pulse-t cartridge ga nhpu hpe shinggyin la ai wa hpe hkap la ai, dai hpe galaw ai aten hta byin pru wa ai nhprang arai ni hpe shinggyin la nna, hka ja na matu, nta kata mu lu ai lam hpe makawp maga na matu, arung arai ni hpe makawp maga na matu, grup yin hpe makawp maga ra ai lam ni hpe hkan sa na matu jai lang ai.
6. Wan jak hpe hkang zing ai ladat
PLC (Programmable Logic Controller) : Roll ntsa na n-gun n rawng ai tsi ladat yawng a bawnu, shamu shamawt ai lam yawng a npawt nhpang hte hkring sa ai lam hpe hkang ai, n-gun n rawng ai arung arai ni, bawnu hpe kabai ai, baw ni hpe kabai ai, etc.
HMI (Human-Machine Interface Touch Screen) : Dai hku nna, operator ni gaw roll a lawan ai, gap ai aten, bawm kapaw ai aten, bawnu n-gun hpe gap ai zawn re ai ladat ni hpe bang nna, galaw ai ladat ni hpe masat da ai, jak ni a bungli galaw ai masa hpe yu reng ai.
Process hpe yu reng ai lam: Rawt jat galu kaba wa ai masa gaw, Almen chyam dinglik ai lam hpe shadawn shadang shadawn ai ladat hpe hpawng de nna, n-gun n rawng ai langai hte langai a n-gun hpe shadawn shadang, jep joi nna ka matsing da na matu, galaw sa wa ai lam hpe bai galaw lu na matu hte quality hpe hkan tam lu na matu madi shadaw ya na re.
Iii. Roll a ntsa na n-gun ja ai tsi lajang ai arung arai ni a gat lawk hpe jai lang ai lam
Dai roll roughening shot gap ai jak a application market gaw grai law hkra shinggyin tawn da ai, n-gun kaba ai-end metal sheet rolling industry hpe yawng ngu na daram yaw shada ai.
1. Core application gat lawk
Cold- jahpan hta lawm ai n-gun n rawng ai plate galaw ai line: Ndai gaw, n-gun ja ai sumla hkrung gap ai jak a madung application field re. Grau nna galaw shapraw ai lam hta:
Automotive Panel: Shi gaw ntsa lam a matu grai law ai ra kadawn ai lam ni nga ai, n-gun ja ai n-gun hte n-gun grau law ai n-gun ni hpe ra sharawng ai majaw, stamping forming ngut ai hpang, nsam a nsam hte n-gup n-gu hpe ninghkap lu ai atsam hpe hkam sharang lu na matu. Ndai gaw grau nna rawt jat ai application re.
High{0}}end Home Appliance boards ni: hka htung ni a shinggan board ni, hka shin jak ni hte microwave wan wut ni zawn re ai, dai gaw grai kaja ai coating adhesion hte matte hkrang bung ai lam ni hpe ra sharawng ai.
Tiplate (tinplate) hte chrome-ploted plate (TFS) : Shanhte hpe malu masha n-gun hte lu sha hka htung zawn re ai can{1}} hpe galaw ai bungli ni hta lang ai, coating adhesion hte processing galaw ai lam hpe kaja ai hku galaw ra ai.
Architectural mawn sumli ai panel ni: elevator mawdaw panel, kata na mawn sumli ai panel ni, etc.
2. Roll Roughening Shot gap ai jak ni a matu kaga hpaji masa ni hpe shingdaw ai:
VS Pickling: Htunghking hku nna pickling roughening (copper-ploted ball roughdening zawn re ai) hpe grup yin hte seng ai lam ni (waste acid tsi lajang ai) hte npu nsam hpe n kaja ai hku hkang lu ai majaw, gap sat ai lam hpe grai law hkra hkra machyi shangun ai.
VS Laser Texturing: Laser texturing gaw grau kaja ai hku galaw lu ai hte hkang lu ai hkrang masa ni hpe grau nna shapraw lu ai, raitim, arung arai ni hpe jai lang ai hte bungli galaw ai manu ni gaw grai law ai. Dai majaw, n-gun ja ai lam ni hpe n-gun dat nna, grai manu dan ai hku galaw ai, ya na gat lawk a mainstream hpe zing madu da sai, grau nna, mid{1}} de du hkra, mawdaw laika hte gat lawk ni hpe ka da ai.
3. roll roughening shot gap ai jak a gat lawk hpe shadut ya ai lam ni:
Mawdaw hte nta arung arai ni hpe gram lajang ai lam: Mawdaw hte nta arung arai ni a hkrang shapraw ai atsam hpe jai lang ai ni a ra sharawng ai lam ni grau grau law wa nga ai, dai gaw hka ntsa na arung arai galaw shapraw ai ni hpe rawt jat galu kaba wa ai hpaji masa ni hpe jai lang na matu shadut ya nga ai.
Hkringmang daju gaw, grup yin makawp maga ai tara ni grau sawng wa nga ai: grup yin makawp maga tara ni gaw, htunghking hku nna n san seng ai lam ni hpe shayawm kau ya ai majaw, gat lawk hta green shot hpe n hkru n kaja ai lam ni hpe galaw na matu lam hpaw ya nga ai.
Product a quality hte n bung ai lam ni a matu ra kadawn ai lam ni: Ya aten na hpaga lam gaw grai tsaw ai arung arai ni hpe hkan tam lu ai atsam hte hkan tam lu ai lam ni hpe ra sharawng ai. Hkum tsup ai hku automatic hte nambat hku nna hkang lu ai shot gap ai hte n-gun ja ai jak ni gaw ndai ra sharawng ai lam hpe hkrak hkrak hkap la lu ai.
Gadun dawk
Dai roll roughening shot gap ai jak gaw, ntsa lam hpe shawng nnan tsi lajang na matu hpaji masa-}}}}} nhpang ngu ai hpaji masa langai mi rai nga ai.
Hpa majaw nga yang, n-gun ja ai masat masa ni hpe hkan sa ai microscopic hkrang masa ni hpe, n-gun ja ai madang ni hpe hkan sa lu ai, n-gun n rawng ai hkrang masa ni hpe, laika buk ni a ntsa e, bai kahtap nna, hkan tam mai ai, n-gun n rawng ai hkrang masa ni hpe, n-gun jaw ai lam ni hpe shingdaw nna, n-gun jaw ai lam ni hpe shingdaw ai.
Ap jai lang ai lam hta: roll ni a matu ntsa lam n-gun ja ai tsi ladat ni gaw, n-gun kaba ai- hta n-gun ja ai n-gun n-gun n-gun n-gun n-gun n-gun (grau nna mawdaw plate) ni hpe galaw shapraw na matu, masat da ai ladat langai zawn rai nga ai, shi a gat lawk ra kadawn ai lam gaw, mawdaw hte nta arung arai ni zawn re ai hpaga lam ni a rawt jat galu kaba lam hte grai ni htep ai. Dai majaw, n-gun ja ai manu jahpu hte grup yin hpe makawp maga ai akyu ni hte, dai ni na steel rolling industry hta n mai malap ai ahkyak ai arung arai langai mi tai wa sai.